Ok, so to update you on how it was, it ran a bit better with the new plugs and air filter to the point where I wasn't having to change down a gear to keep it from bucking and kicking like you're in fifth trying to do 30mph.
From Seville I got as far as Salamanca before I noticed the old signs creeping back in.
Caveat: There's two of us on the bike plus camping and cooking, luggage etc so we're right up to GVRW.
I'm sure when anyone rode it with no luggage it would seem ok apart from that small amount of misfiring after startup (it always starts well).
The Seville HD dealership, I had asked to give me compression and injector readings, sensor, check oils etc, all to try and get a picture of what might be causing the issue, but they only said that they were ok, and didn't print out readings.
They only reported that it was running fine (after putting it on their computer) and they rode it, presumably one-up and that it performed OK.
They did say however, that there was oil in the air filter, that coincides with me smelling hot, not burned, oil whilst riding, or at least stopped at lights etc.
I'm now back home and 4200 miles later I can say that it ran well for aroiund 200 of that, the rest I had to nurse-30mph 2nd gear, 40mph 3rd gear and 4th seemed to have a bandwidth greater, 50-65, no more no less, 5th gear would only work at above 65mph (all these speeds as per HD clock not true speeds).
So now I'm thinking, could a sensor be giving info to efi making it lean, where are these sensors, and what resistances at 20 degrees should I be looking at?
Soon I'll take the plugs out that they put in and photograph them accurately so you can take a look.
I can't remember who said it-one of yourselves, or one of the mechganics that looked at it in Spain, but it was reported tha one plug was whiter than the other.
One last note, to check fuel consumption accurately, I would note number of litres I'd fill up (to neck) after a 100 miles.
Consistently it would be 8.5-8.8 litres for 100 miles (this would coincide with the low fuel light coming on, which for the last 12 years would always come on at 80 miles), by my calculation that would equate approximately to 2/3rds of the tank, so i'd get 150 miles out of a full tank to empty, or saying it another way 50mpg, remember, fully laden.
I've never previously got more that 120 miles out of the tank.
I'd appreciate any other input anyone could add to the above. TIA